Harvey Ellis Saw Till part 5 – The Back

Now that the main joinery is complete it is time to focus on betting the back built. There are three primary horizontal panels which are ¾ inch thick; one in the drawer compartment and two in the upper area. The two upper pieces will have three vertical dividers which will have quarter inch panels between them. I used the Stanly 45 with a spur to rough out the tenons and then refined it with my shoulder plane.

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For the corresponding grooves I used a small plow plane. Since I am using two separate planes I can swap back and forth. Unfortunately for the top piece the fence shifted on me and I had to plane the edge flat again which made it smaller than planned.

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For the thin panels I am using some SVG Douglas Fir I have had air drying for quite some time.  Some months ago I picked up a 1X12 at the local hardware store which had some tight grain lines and the pith was off to one side. I jointed the boards and chopped out usable sections around some large knots and I ran a smaller section through the band saw and planner back when I had a tech shop membership. Unfortunately, these panels cupped a bit as they finished drying so some cross planning with a #7 and #6 was necessary. Air dried Douglas Fir planes beautifully and has a lovely pinkish huge.

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This week I will start gluing up parts of the main casing in the evening.  I have a limited number of clamps so it will be easier to spread out the glue up.


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