Harvey Ellis Saw Till – Part 1

Sometimes it feels almost impossible to get some shop time in. Over the weekend I attempted to make some headway during Henry’s afternoon naps and both times I ended up receiving a phone call that turned into hour long conversations. Since the weekend was mostly filled with cleaned and home improvement projects, I decided to not finish milling the bench top as I had planned (I had even sharpened up my 6, 7 & 8 in anticipation); instead, I decided to get started on my saw till.

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I cut out the sides slightly over-sized and jointed one edge with my #7 and then squared up the edge with my #5 & attached Miller Falls jointing guide.

As you can see from the undersized shaving, I was a bit out of square.
As you can see from the undersized shaving, I was a bit out of square.

I then used this as the reference edge to square up the ends and adjust the length with the shooting board and did a mediocre job planning them with width (I really need a panel gauge). Since this is just shop storage I did not get to picky on smoothing the surfaces but I spent a few minutes flattening the surface and then plowed a groove for the back pieces.

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Next it was time to inaugurate the Moxon Vise and gut some tails. I alighted the reference edge (which will be the front face of the carcass) and clamped them together with the outside faces touching in an effort to minimize visible damage. Next I laid out the tails using the dividers method and marked my tails using my old Veritas Magnetic dovetail guide as a pattern and started cutting. It is amazing, I have owned my BadAxe saw for almost a year and these are the first dovetails they have cut.

I thought these looked a lot better in person than they do in this picture
I thought these looked a lot better in person than they do in this picture
Waste sawed out.
Waste removed.

At this point there was just enough time for a shower before Game of Thrones started so chopping the waste (and testing out my “new” dovetail chisel) will wait until one day after work.

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2 thoughts on “Harvey Ellis Saw Till – Part 1

    • Hopefully once I get my bench finished it will get a bit easier, right now the edge of the board is quite a bit higher than it should be. The leg vise should solve this. In the meantime, the jointer guide works pretty great 🙂

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