Project Interlude – Sharpening Station & Moxon Vise

Unfortunately no progress was made over the weekend or over the past couple of days due to work so I decided to play hooky from work yesterday and run some errands (got the car serviced etc.); I also decided to make use of my remaining TechShop membership and make some progress on a couple of other projects.

I finally got around to unpacking my sharpening gear so I am taking Chris Schwarz’s advice and putting a hardboard base within a boot tray as a sharpening station. A few quick cuts on the table saw and I had a fitted base and a few strips to hold the stones in place. Now I just need to buy a new bottle of TiteBond III.

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The main purpose for the trip was to get started on a Moxon Vise; I have had some hard maple sitting in my garage for the past 3 or 4 months along with some ¾ inch acme threaded rod and some bronze bushings. I also decided to use a chunk of African Teak (which was given to me by the same friend who gave me the white oak from the coat rack project) as the handles.  After some quick milling I had my handle blanks (I have never had wood smoke so much and it’s pretty foul smelling smoke at that) and the front and back vise jaws. I also finally used the liquid cooled metal chop saw to cut 12 inch chunks of acme rod.

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The plan is to imbed the bronze bushings on the inside face of the rear jaw and attach the Acme nut to the back. Since the bushing has a flange and a main body, I needed to step down through three sizes of Forstner bits: 1.25 inches, 1 inch, and finally .75 inches for the rod itself. I also drilled the corresponding rod holes in the front jaw.

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Next I took my handle blanks and drilled a socket in the end for the shaft; unfortunately I mucked this up and the socket is not square to the sides so there will be some extra work getting the parts together.

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I will put together a Moxon Vise centric post once I am finished and have taken the tome to photograph everything.

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